SBM 52V - Spartan EngineeringSpartan Engineering

Bar Bending
Machine

Rebar Processing Machines

Spartan would like to welcome you all to experience their leadership in Bar Bending & Bar Cutting machines.With vast experience, constant study & market research, Spartan has achieved this enviable position of being India’s No. 1 manufacturer. Spartan is the manufacturer of the most rugged, maintenance free & reliable bar cutting & bending machines, thus gaining No.1 leadership & market share in India.

Bar Bending Machine - SBM 52V




Electrical Safety Test

  • Electric panel goes through safety test and emission test as per IEC/EN 60204-1:2006, conducted by government testing body.
  • LV-HV Test:- It was conducted to ensure sustainability of electrical component.
  • Emission Test:- It was conducted to ensure that emission by machine is within limit & not harmful to Operator & environment equipments.
  • These tests are confirms sustainability of electrical panel and components as per international standards. Result in zero breakdown.

Main Frame

  • Body is made of high quality GI sheets.
  • Toughest coating through galvanization.
  • 7 tank process to activate surface for bonding with powder coat and final quote of high quality PP (Pure Polyester) powder coating.
  • Superior finish and long life corrosion protection.
  • It increases machine life and reduces maintenance cost.

Levelling Stand With Spirit

  • Leveling Stand is provided for fixing machines without Tilt on uneven surface & ensure proper leveling of the machine.
  • Leveling Stand is provided for fixing machine properly & ensures proper leveling of the machine.

Buzzer

  • Buzzer is provided for knowing that bend wheel has taken home position to avoid accident due to operator’s mistake. If operator fails to reach home position by foot switch, then system will reset & then he has to operate by inching push button.
  • Buzzer is provided for safety of operator.

Planetary Gearbox

  • Planetary gearbox is provided for easy assembly & low maintenance machine.
  • Low maintenance cost
  • Less noise
  • Number of components are less in the gear box.
  • Assembly / dismantling is easy and faster.
  • Compact design.

Bend Wheel & Locator Pin

  • The bend wheel is a circular disc on the top of the machine
  • It holds the pressure pin during bending operation.
  • On the edge of the bend wheel, there are holes to insert and adjust the location of the locator pin.
  • It is a cylindrical pin, which is inserted in the holes of the bend wheel to adjust the angle for bending the bars.
  • Each consecutive hole on the bend wheel is defined with an angle of four degrees.
  • Bend wheel holds pressure pins & locator pin.
  • Locator pins are used to cut off limit switch to set angle

Three Degree Setting

  • Automatic for three nos. degrees setting by means of electrical switches, since we have PLC based operations.
  • Degree setting will be customized depending on locator pin location on bend wheel.
  • Without removing the locator pin, make three degree bend in single rod.
  • Three different degree bends is possible by bend selector switch by one time setting of three locator pins.
  • Pre-selection switch make operation 2 time faster.

Limit Switches

  • The machine has two limit switches at both the sides (front and back).
  • The limit switch is used to restrict the rotation of the bend wheel in 360 degrees.
  • This allows getting the exact bent for the selected angle.
  • Limit switches are provided for exact bend & restricts 360 deg. rotation to avoid accident.

Stirrup Pin

  • Stirrup pin is provided as a reference axis for the bar to be bent.
  • It is used to bend rebar upto 12mm.
  • Stirrup pin is fixed at the centre hole of the bend wheel in line with bush holding pin / stirrup pressure pin.
  • Stirrup pin is provided for bending TMT bar upto 12mm.

Emergency Switches

  • The machine is provided with two emergency switches one on the electrical panel that is front and the other on the back side of the machine.
  • This is for the safety of the operator.
  • An operator can use the foot pedal and return buttons to perform bending operations.
  • The emergency switch comes handy when the braking system fails or does not function properly.
  • Emergency switches are provided for safety of operator.

Stirrup Plc With Braking System

  • Advance PLC control panel with Siemens make PLC and safety logic to prevent over travel of bend wheel.
  • Easy for fault finding, versatile with the programming and easy expandability, compact design & reduces component & wiring.

Ammeter & Voltmeter

  • Ammeter is provided to check fault of electric supply & Voltmeter to detect Voltage drop in power supply. Work Hour Meter is provided for evaluating hours of work done on machine.

Bushes, Pins & Keeper Plate

  • Bushes & pins are made of high strength hardened material & it has hard chrome plating for rust prevention.
  • Long life without any damage on bush and hard chrome plating provides long life corrosion protection.
  • Keeper plate is provided on top of bushes for safe operation.
  • Keeper plate prevents bush from coming out of the pin, this provides safety to operator during bar bending operation.

IE2 Motor

  • Energy efficient IE2 Motors are used. Entire gearbox motor has international warranty.
  • Energy efficient motor, less running cost, Enhanced motor life and it comes with international warranty.
  • Cost of IE2 Motor is 10% higher then IE1 but the advantage for end users is a considerable reduction in running costs over the lifecycle of the IE1 rated motor.

Plug & Socket

  • Plug & Socket with MCB are provided inside door for safety

Rear Door Tray

  • Tray is provided for keeping Drawing paper, Documents & Instruction Manual.

Measuring Attachment

  • Measuring attachment provided for marking required dimension of ring of TMT bar to bend.
  • Saves time of operator by avoiding manual measurement

Movable Saddles

  • Saddles are provided for locating Checking block, square pin & bending pins .
  • It also adjust as per requirement to support rebar during operation.
  • Movable saddle provided for locating pins to support rebar during operation.

Technical Specifications

Model Machine Dimensions (L x W x H) Overall Weight Motor Capacity Bend Wheel Speed Bend Wheel Dia Ø Max. Bend Radius Bushes Supplied
SBM 52V 1105 x 850 x 960 mm 390 Kg 5.4 HP 9.4 rpm 425 mm 5D of Ø32, 4D of Ø36 Ø60, Ø70, Ø100, Ø120 & Ø160

Capacity Chart

Features SBM - 52V
Dia of Bars (Max. Dia in mm 40 36 32 25 20 16 12 10 8
No. of Bars Tensile strength 41- 50 kg/mm^2 1 1 1 2 2 3 5 6 8
No. of Bars Tensile strength 51-60 Kg/mm^2 1 1 1 1 2 3 4 6 8
No. of Bars Tensile strength 61-70 Kg/mm^2 - - 1 1 2 3 4 5 7
No. of Bars EQR (Tensile strength 71-78 Kg/mm^2) - - 1 1 2 3 4 5 7

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Few of Renowned Projects Completed by Spartan’s Rebar Processing Machines

Uniworld City – Kolkata

BNRI Urbana – Kolkata

The 42 – Kolkata

Sky Terraces – Jaipur

Hotel Hilton Plaza – Jaipur

Godrej Garden City – Ahmedabad

Embassy Lake Side, Terraces – Bangalore

Nanded City, Pune

Prestige Bella – Chennai

Oxygen Heights – Hyderabad

Chembur Height II – Mumbai

Crescent Bay – Mumbai

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