In Spartan’s factory 5S system is strictly followed and periodic internal audits are maintained. For operations, environment and personal safety, Spartan has achieved ISO 14001:2015 for Environment Management System and OSHAS 18001:2007 for Occupational Safety & Health Analysis System. Spartan has won many awards like ‘Excellence In Operations Award’ by ‘Manufacturing Today’ and ‘Sarvottam manufacturer of Rebar Cut and Bend machines and Suspended Platform’ by BAI for operational excellence. Material Storage arrangement is done in accordance with FIFO system and ABC analysis.
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Min-Max level is also maintained for optimum inventory. The storage of each part is identified with specific location and codification for assembly which is followed by workers mandatorily.
Dash Board PQCDSHEM Base Company Objective Status
As you are aware, it means any improvement, one-time or continuous, large or small. Kaizen is a daily process, the purpose of which goes beyond simple productivity improvement. Spartan’s aim is towards a process that, when done correctly, humanizes the workplace, eliminates overly hard work and perform experiments on their work using the scientific method and learn to spot and eliminate waste in business processes. In all, the process suggesting a humanized approach to workers, thus increasing productivity. Spartan envisions the participation of workers in the improvement, people at all levels of the organization participate in kaizen, from the CEO down to janitorial staff, as well as external stakeholders when applicable. It is an ongoing and consistent process followed at Spartan, with proper implementation and review mechanisms.
Spartan aims to built a work space for efficiency and effectiveness by identifying and storing the items used, maintaining the area and items, & sustaining the new order.
We achieve the above by following the below steps:
Spartan follows ZED approach, so that the product is immediately accepted globally ensuring Zero Defect. Spartan has 4 Step ZED Rating Process:
Meetings, where each of HOD from various departments like design, production, marketing, customer care, etc. come together to discuss on various successful machines across the globe. Our design team participates exhibitions across India & globe to study the industry and machineries. This helps us to narrow down on a particular machinery which is appropriate to Indian site conditions. These machines are discussed and finalized during NPD meetings and sent to design team for further development.
Once this design is ready it is shared with production team to prepare a proto type. Once this proto type is manufactured, it is tested in house and also at site to ensure smooth operations at all possible and critical conditions. After certain modifications and successful running of the equipment it is sent to production for mass manufacturing.
Spartans every product goes through stringent quality processes. This ensures that every customer receiving Spartan’s machines are of the best quality and for longer life. Spartan boasts of the following certifications:
Spartan goes through various levels of quality testing, which ensures a better product, Spartan calls it Quality Roadmap:
Spartan maintains ‘Quality Maintenance System for Zero Defect’ system for longer life of the machines.
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