{"id":89,"date":"2019-10-05T11:12:18","date_gmt":"2019-10-05T11:12:18","guid":{"rendered":"http:\/\/butterflythemes.in\/spartan\/?page_id=89"},"modified":"2020-07-30T06:37:24","modified_gmt":"2020-07-30T06:37:24","slug":"infrastructure","status":"publish","type":"page","link":"https:\/\/spartanindia.com\/old-website\/company\/infrastructure\/","title":{"rendered":"Infrastructure"},"content":{"rendered":"
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Infrastructure<\/h1>\n

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By Being in Engineering Industry and being a leader in manufacturing Construction Equipment, calls for mammoth and advanced production unit. Spartan boasts of State-of\u2013the-Art manufacturing facility at Atgaon on Mumbai-Nashik highway. It is fully equipped with world class equipments to manufacture an array of construction equipments & Fire Evacuation Lifts. It is spread across 5 acres with 1 lac Sq.ft. build-up Shed & Office. The production facility covers Fabrication, Production Assembly, Testing, R&D, Design & Development, Spares Management & Despatch.
\nSpartan aims at making a world class manufacturing plant. Spartan\u2019s Managing Director Dr Vikram Mehta is committed to make this dream a reality. Whenever he visits various manufacturing plants across globe, he aims to implement the best practices at Spartan\u2019s Atgaon facility. This has lead in forming \u201cOperational Excellence Apex Committee\u201d. This committee is lead by the CEO, followed by Department heads of Production, Design, Quality, Stores, Purchase and Administration. This committee takes various steps and initiatives to produce the best product in a productive and safe environment. This committee is implementing below mentioned initiatives to make this plant a world class manufacturing plant.<\/p>\n<\/div>\n\t\t<\/div><\/div><\/div><\/div>

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State of the Art Infrastructure<\/h3>\n<\/div>\n<\/div>\n\t\t<\/div><\/div><\/div>
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Spartan’s State-of\u2013the-Art manufacturing facility at Atgaon on Mumbai-Nashik highway is fully equipped with world class equipments to manufacture an array of construction equipments & Fire Evacuation Lifts. It is spread across 5 acres with 1 lac Sq.ft. build-up Shed & Office. The production facility covers Fabrication, Production Assembly, Testing, R&D, Design & Development, Spares Management & Dispatch.<\/p>\n<\/div>\n\t\t<\/div><\/div>

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Spartan follows sequence of processes to come up with a final equipment. Following are the brief processes which we follow:<\/h5>\n

We hold NPD (New Product Development) meetings, where each of HOD from various departments like design, production, marketing, customer care, etc. come together to discuss on various successful machines across the globe. Our design team participates exhibitions across India & globe to study the industry and machineries. This helps us to narrow down on a particular machinery which is appropriate to Indian site conditions. These machines are discussed and finalized during NPD meetings and sent to design team for further development.
\nOnce this design is ready it is shared with production team to prepare a proto type.Once this proto type is manufactured it is tested in house and also at site to ensure smooth operations at all possible and critical conditions. After certain modifications and successful running of the equipment it is sent to production for mass manufacturing.<\/p>\n<\/div>\n<\/div>\n\t\t<\/div><\/div><\/div><\/div>

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Production<\/h3>\n<\/div>\n<\/div>\n\t\t<\/div><\/div><\/div>
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Amada Punching
\nMachine<\/h3>\n<\/div>\n<\/div>\n

We use AMADA CNC Punching machine for all hoist sheet metal components. It has High rate of accuracy and consistent repeatability. It is easy to operate and any complex machining operations is also made easy.<\/p>\n<\/div>\n\t\t<\/div><\/div>

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GI Sheet for Metal
\nComponents<\/h3>\n<\/div>\n<\/div>\n

GI sheet GSM120 grade is used for all sheet metal components and in addition to that PP powder coating is done on it which gives superior finish and longer life along with corrosion protection.<\/p>\n<\/div>\n\t\t<\/div><\/div>

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Horizontal Machining
Centers (HMC)<\/h3>\n<\/div>\n<\/div>\n

Horizontal Machining Centers (HMC) perform better in speed, accuracy and reliability. It\u2019s high-speed, high-performance spindles feature supports us in
\nachieving the speed and part quality that matter the most.<\/p>\n<\/div>\n\t\t<\/div><\/div>

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Fabrication<\/h3>\n<\/div>\n<\/div>\n

Structural Fabrication is done through fixtures to maintain uniformity and interchangeability. Fabrication is done through certified WPS (Welding Procedure Systems) welders.<\/p>\n<\/div>\n\t\t<\/div><\/div><\/div>

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Other Important Machining Strengths<\/h3>\n<\/div>\n<\/div>\n\t\t<\/div><\/div><\/div>
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Fixtures<\/h3>\n<\/div>\n<\/div>\n<\/div>\n\t\t<\/div>
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Full Four Coordinate
Measuring Machine
(CMM)<\/h3>\n<\/div>\n<\/div>\n<\/div>\n\t\t<\/div><\/div>
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Vertical Machining
Centers (VMC)<\/h3>\n<\/div>\n<\/div>\n<\/div>\n\t\t<\/div>
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Spectrometer<\/h3>\n<\/div>\n<\/div>\n<\/div>\n\t\t<\/div><\/div>
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Computer Numerical Control
(LATHE-CNC)<\/h3>\n<\/div>\n<\/div>\n<\/div>\n\t\t<\/div>
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Ultrasonic Testing
Machine (UTM)<\/h3>\n<\/div>\n<\/div>\n<\/div>\n\t\t<\/div><\/div>
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Vertical Torrent Lathe
(VTL- CNC)<\/h3>\n<\/div>\n<\/div>\n<\/div>\n\t\t<\/div>
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Electrical Panel
Assembly (Hoist)<\/h3>\n<\/div>\n<\/div>\n<\/div>\n\t\t<\/div><\/div><\/div>
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Surface Treatment<\/h3>\n<\/div>\n<\/div>\n\t\t<\/div><\/div><\/div>
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All sheet metal and some structural parts go through 11 tank process and PP Powder Coating which gives superior finish and long life protection from corrosion.<\/p>\n

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Advantages of Powder Coating:<\/h5>\n<\/div>\n\t\t
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  • Powder coated surfaces are more resistant to chipping, scratching, fading, and wearing than other finishes.<\/li>\n\t\t\t
  • Colors stay bright and vibrant longer.<\/li>\n\t\t\t
  • Powder coating does not contain solvents which have pollutants known as volatile organic compounds (VOC’s). It protects the environment.<\/li>\n\t\t\t
  • The result is a uniform, durable, high quality with attractive finishing.<\/li>\n\t\t<\/ul>\n\t<\/div>\n\t
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    High quality RP Powder is used for Powder Coating<\/h5>\n\t\t
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    Hot Dip Galvanization<\/h5>\n\t\t
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    Hot Dip Galvanization<\/h5>\n <\/div>\n

    Most of structural component of hoist like mast, wall tie base frame carriage and cage base etc are hot dip galvanized with 80 to 100 GSM.<\/p>\n\t\t

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    • Galvanization is the process of applying a protective zinc to steel or iron in order to prevent rusting.<\/li>\n\t\t\t
    • Zinc is extremely durable in all whether conditions.<\/li>\n\t\t\t
    • Galvanized surface is scratch resistance and high in aesthetics.<\/li>\n\t\t<\/ul>\n\t<\/div>\n<\/div>\n

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      Hard Chrome Plating:<\/h5>\n <\/div>\n

      Hard Chrome plating is done as a technique of electroplating a thin layer of chromium onto a metal object. The chromed layer can be decorative, provides corrosion resistance, eases cleaning procedures, and increases surface hardness.<\/p>\n\t<\/div>\n\t

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      Hard Chrome Plating<\/h5>\n\t\t
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      Assembly Inspection<\/h5>\n<\/div>\n
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      • Confirms that all the components are visually inspected.<\/li>\n
      • Proper assembly fitment & movement of components is done.<\/li>\n
      • Feedback mechanism is followed directly from fitters.<\/li>\n
      • If there is a problem in assembly, immediate corrective action<\/li>\n<\/ul>\n<\/div>\n<\/div>\n\t\t<\/div><\/div>
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        Flywheel Runout & Dynamic Balancing<\/h5>\n\"\"\n
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        • 100% Flywheel Runout<\/li>\n \t
        • Inspection with Dial Indicator<\/li>\n \t
        • 100% Flywheel \u2013 Dynamic Weight Balancing<\/li>\n<\/ul>\n<\/div>\n
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          100% Noise Testing<\/h5>\n\"\"\n
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          • 100% Noise Testing Acceptance \u2264 80 db<\/li>\n<\/ul>\n<\/div><\/div><\/div><\/div><\/div><\/div>
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            100% Functional Testing<\/h5>\n\"\"\n
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            • 100% testing in Machines with<\/li>\n \t
            • maximum Rod & maximum<\/li>\n \t
            • Grade TMT Bar Cutting<\/li>\n<\/ul>\n<\/div>\n
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              Final Inspection<\/h5>\n\"\"\n
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              • Functional & visual testing<\/li>\n \t
              • Completeness of machine check according to BOM<\/li>\n \t
              • inspection as per checklist<\/li>\n<\/ul>\n<\/div><\/div><\/div><\/div>
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                Inspection of Toolbox with Accessories<\/h5>\n<\/div>\n
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                • Check for proper quantity of required accessories.<\/li>\n \t
                • Anti-rust is applied.<\/li>\n \t
                • Confirms better aesthetic looks.<\/li>\n \t
                • Confirms that the machine manual is included.<\/li>\n \t
                • Confirms the packing list is duly checked & signed.<\/li>\n<\/ul>\n<\/div><\/div><\/div><\/div><\/div><\/div>
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                  Fixtures<\/h3>\n<\/div>\n<\/div>\n\t\t<\/div><\/div><\/div>
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                  Advantages of In-House Fixtures:<\/h5>\n<\/div>\n

                  Fixtures to be maintained identical fabrication dimension & geometry to make standard quality parameters as per drawing. Interchangeability fitment of mast with each other | Reduces time and efforts<\/p>\n<\/div>\n\t\t<\/div><\/div><\/div>

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                  Carriage Fixture for Hoist<\/h3>\n<\/div>\n<\/div>\n<\/div>\n\t\t<\/div><\/div>
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                  Hoist Mast Track
                  Welding Fixture<\/h3>\n<\/div>\n<\/div>\n<\/div>\n\t\t<\/div><\/div>
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                  Hoist Mast Full
                  Welding Fixture<\/h3>\n<\/div>\n<\/div>\n<\/div>\n\t\t<\/div><\/div>
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                  Hoist Mast Inspection
                  on Surface Table for
                  Twist & Bend<\/h3>\n<\/div>\n<\/div>\n<\/div>\n\t\t<\/div><\/div><\/div>
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                  Machine Testing<\/h3>\n<\/div>\n<\/div>\n\t\t<\/div><\/div><\/div>
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                  Hoist Machine Testing<\/h5>\n<\/div>\n
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                  • All the components duly fitted as per assembly drawing is confirmed.<\/li>\n
                  • Visual inspection of all the components are done.<\/li>\n
                  • Proper assembly fitment & movement of components are carried out.<\/li>\n
                  • Feedback mechanism is followed directly fitters level.<\/li>\n
                  • If there is problem in assembly at immediate corrective action is taken..<\/li>\n
                  • 100% Machine Assembly, Performance, safety & Load Trail Inspection with calibrated load are carried out.<\/li>\n<\/ul>\n<\/div>\n<\/div>\n\t\t<\/div><\/div>
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                    Electric Panel Testing<\/h5>\n<\/div>\n
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                    • Proper tightening of all wires are confirmed.<\/li>\n
                    • All panel logics are checked properly<\/li>\n
                    • All hoist safety limit & sensor proper working is confirmed.<\/li>\n
                    • VFD parameter are entered properly as per motor make.<\/li>\n
                    • Drawing of electric wiring is placed in panel.<\/li>\n<\/ul>\n<\/div>\n<\/div>\n\t\t<\/div><\/div><\/div><\/div><\/div>
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                      Quality Control<\/h3>\n<\/div>\n<\/div>\n\t\t<\/div><\/div><\/div>
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                      Dial Vernier, Micrometer &
                      Bore Gauges<\/h3>\n<\/div>\n<\/div>\n<\/div>\n\t\t<\/div>
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                      Hardness Testing Machine<\/h3>\n<\/div>\n<\/div>\n<\/div>\n\t\t<\/div><\/div>
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                      Plug Gauges, Ring gauges
                      \nRing with key way gauge<\/h3>\n<\/div>\n<\/div>\n<\/div>\n\t\t<\/div>
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                      Slip Gauges<\/h3>\n<\/div>\n<\/div>\n<\/div>\n\t\t<\/div><\/div>
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                      Thread gauges, Radius Gauges,
                      V-Groove Gauge &
                      Feeler Gauges<\/h3>\n<\/div>\n<\/div>\n<\/div>\n\t\t<\/div>
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                      Bench Center for Checking Run out, Concentricity & Parallelism<\/h3>\n<\/div>\n<\/div>\n<\/div>\n\t\t<\/div><\/div><\/div><\/div>
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                      Gauges Make Better Quality & Productivity<\/h3>\n
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                      • Plug Gauges<\/li>\n
                      • Ring gauges<\/li>\n
                      • Ring with key way gauge<\/li>\n
                      • Thread gauges<\/li>\n
                      • Radius Gauges<\/li>\n
                      • V groove gauge<\/li>\n
                      • Filler gauges<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<\/div>\n\t\t<\/div>
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                        Machine Testing<\/h3>\n
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                        • Confirm all the components duly fitted as per assembly drawing .<\/li>\n
                        • Visual inspection of all the components.<\/li>\n
                        • Proper assembly fitment & movement of components.<\/li>\n
                        • Feedback mechanism directly from fitters level.<\/li>\n
                        • If there is problem in assembly takes immediate corrective action.<\/li>\n
                        • Doing 100% Machine Assembly, Performance, safety & Load Trail Inspection with calibrated load<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<\/div>\n\t\t<\/div>
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                          Panel Testing<\/h3>\n
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                          • Checking all wire proper tightening.<\/li>\n
                          • 100% Check the all panel logics<\/li>\n
                          • 100% Check all hoist safety limit & sensor proper working.<\/li>\n
                          • 100% Check proper VFD parameter enter as per motor make.<\/li>\n
                          • Electric wiring drawing placed in panel.<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<\/div>\n\t\t<\/div>
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                            Carriage Fixture for Hoist<\/h3>\n
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                            • Hoist Mast Tack Welding Fixture<\/li>\n
                            • Hoist Mast full Welding Fixture<\/li>\n
                            • Hoist Mast Inspection On Surface Table For Twist & Bend<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<\/div>\n\t\t<\/div><\/div>
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                              Other Special Instruments Make Better Quality & Productivity<\/h3>\n
                              \nSurface plate, Height gauge, Dial with stand like all required instruments are available
                              \nBENCH CENTER : for checking run out, concentricity & parallelism Hardness Testing Machine Slip gauges\n<\/div>\n<\/div>\n<\/div>\n\t\t<\/div>
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                              Supplier Quality Assurance:<\/h3>\n
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                              • Approved list of vendors & suppliers with self certified<\/li>\n
                              • Vendor education regarding the quality requirement.<\/li>\n
                              • Vendor training regarding the required documentation.<\/li>\n
                              • Monthly Vendor rating calculation.<\/li>\n
                              • Communication to the vendor regarding the modifications, reducing Rework \u2013Rejections.<\/li>\n
                              • Quarterly Vendor Meet.<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<\/div>\n\t\t<\/div>
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                                NDT Testing<\/h3>\n
                                \nDoing NDT test randomly per batch production
                                \nDP TEST \u2013 Penetrate test performing randomly mast to detect any flaw or welding defects on the surface of weld & proper fusion with material per batch so welder quality insure daily inspection\n<\/div>\n<\/div>\n<\/div>\n\t\t<\/div><\/div>
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                                Fixtures<\/h3>\n
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                                • Fixture to maintain identical fabrication dimension & geometry to make standard quality parameters as per drawing.<\/li>\n
                                • Interchangeability fitment of mast with each other.<\/li>\n
                                • Reduce time and efforts.<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<\/div>\n\t\t<\/div>
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                                  Customer Support Quality Review Meet<\/h3>\n
                                  \nWeekly customer support meet with all QA, Production, PPC, Design & Service heads to solve quality problems & customer complaints:<\/p>\n
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                                  • Review of failure matrix.<\/li>\n
                                  • Discussion on failure report<\/li>\n
                                  • Action plan on failure through CAPA<\/li>\n
                                  • Brain storming for improvements.<\/li>\n
                                  • Capture design change.<\/li>\n
                                  • Customer site visit for problem analysis.<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<\/div>\n\t\t<\/div>
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                                    Failure Analysis<\/h3>\n
                                    \nFailure analysis does through following steps:<\/p>\n
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                                    • Dimensional & visual inspection.<\/li>\n
                                    • Hardness testing.<\/li>\n
                                    • Non Destructive Testing \u2013 UT, LPT, MPT, VT<\/li>\n
                                    • Chemical analysis & physical testing.<\/li>\n
                                    • Brainstorming for any repeated failure.<\/li>\n
                                    • Take action with CAPA.<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<\/div>\n\t\t<\/div><\/div><\/div><\/div>
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                                      Certifications<\/h3>\n<\/div>\n
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                                      ISO 9001-2015 Factory<\/h3>\n\"\"\n
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